Build the system on paper before you buy or wire anything. Every number on this page updates live as you move a control.
How to use this page: pick your signal source, set up the main amp and crossovers, then set up the sub. Read down from there: the channel map shows what plugs in where, the driver rows show how power actually divides across music, then loudness, quality factors, electrical, and the wire and fuse to buy. Hit Copy Build Summary at the bottom for a spec sheet you can text or paste into a quote.
Step 0: Signal source
Select your source type. This sets the expected output voltage range and drives gain-setting guidance.
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Step 1: Main amp (highs, mids, midbass)
Channels on main amp10 ch
Power per channel (RMS)150 W
Amp damping factor
?Damping factor = speaker impedance divided by amp output impedance. Once DF is above roughly 50, the voice coil and speaker wire resistance dominate, so bigger numbers stop mattering audibly. Very low DF (under ~20) acts like added series resistance and can slightly change woofer response.200
Amp THD+N at rated
?Total Harmonic Distortion + Noise at rated power. Class A/B: often under 0.05%. Class D: 0.05-0.5%. In a moving car, anything under about 0.5% is effectively inaudible. Treat this spec as a design-quality signal, not a tone control.0.10%
?Estimated here at ~1.7x per-channel rated power. Real bridged output varies by amp (often 2-3x the 4-ohm per-channel rating). Use the manufacturer's bridged spec when you have it, and confirm the amp's minimum bridged load.
Source signal in
Input volt.
Amp gain50%
Gain range
Tweeter (HPF only)
Sensitivity
Impedance
HPF3,500
Band: 3,500 Hz +
Midrange (bandpass)
Sensitivity
Impedance
HPF350
LPF3,500
Band: 350 – 3,500 Hz
Midbass 6.5" (bandpass)
Sensitivity
Impedance
HPF80
LPF350
Band: 80 – 350 Hz
Rear fill (bandpass)
Sensitivity
Impedance
HPF350
LPF8,000
Band: 350 – 8,000 Hz
Main amp gain position vs signal voltage
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min1/41/23/4max
Ballpark guide only. Final gain gets set with a 0 dB test tone and a DMM or oscilloscope, not by knob position.
Step 2: Subwoofer amp & array
Sub amp channels1 ch (mono)
Sub amp power (RMS)500 W
Source signal in
Input volt.
Amp gain50%
Gain range
Sub array
Number of subs
Voice coils
VC imped.
Wiring & load
VC wiring
Array wire
Amp sees–
Sub speaker & filters
Sensitivity
Sub Qts
?Qts = total Q at resonance. Low (0.3-0.45) tight/accurate, prefers ported. Mid (0.45-0.55) flexible. High (0.55+) warm/boomy, prefers sealed.
Enclosure
LPF (high cut)80 Hz
Subsonic HPF25 Hz
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Band: 25 – 80 Hz
Sub amp gain position vs signal voltage
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min1/41/23/4max
Ballpark guide only. Final gain gets set with a test tone and a DMM or oscilloscope, not by knob position.
Channel map
What each driver sees from music content
How loud will it play? (Max SPL estimate)
Listening distance1.0 m
Estimated max system SPL
–dB SPL
Headroom rating
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80 dB100 dB120 dB140 dB
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Sound quality & bass quality factors
Damping factor
?Above roughly 50, wiring and voice coil resistance dominate and DF differences are not a day/night audible change. Treat high DF as a sign of low output impedance, not a bass-tightness dial.
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Amp distortion (THD+N)
?Lower is cleaner on paper. In a moving car, THD under ~0.5% is effectively inaudible. The spec mostly signals design quality.
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Bass character (Qts × box)
?Tight bass = clean, accurate transients (best for music). Warm/boomy = more weight but less accurate. Matching Qts to the enclosure type matters more than either number alone.
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System efficiency
?Average sensitivity of all main drivers. Higher = louder per watt = more dynamic headroom. Compare specs measured the same way (2.83V/1m at the same impedance).
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How to get more dynamic headroom from this system
Dynamic headroom is how much louder your system can get on transient peaks (drum hits, orchestral crescendos) before clipping. More headroom = punchier, more lifelike playback. Specific tips for this build:
Electrical headroom
Total system RMS
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all amps combined
Peak current draw
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at 14.4V, class D eff.
Min power wire (OFC)
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to main fuse block
Main fuse at battery
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ANL, within 18" of battery
Step 3: Power wire, OFC vs CCA
OFC carries more current per gauge than CCA. CCA has roughly 60-65% the conductivity of solid copper, so go up 1-2 AWG sizes to carry the same current safely.
Power wire run length
?Battery to amp rack, one way. Longer runs mean more voltage drop. The calculator sizes wire to keep drop under 0.5V at peak draw.16 ft
Full gauge comparison, OFC vs CCA (under 20 ft run)
Current load
OFC gauge
CCA equivalent
Notes
Up to 40 A
8 AWG
6 AWG
Single small amp
40 – 60 A
6 AWG
4 AWG
One mid-power amp
60 – 100 A
4 AWG
2 AWG
Two-amp systems
100 – 150 A
2 AWG
1/0 AWG
1,500-2,500W systems
150 – 200 A
1/0 AWG
2/0 AWG
High-power builds
200 – 300 A
2/0 AWG
4/0 AWGor dual 2/0
Competition-level
300 A +
4/0 AWGor dual
Dual 4/0Not recommended
Extreme, OFC only
Build summary: copies a plain-text spec sheet (source, amps, crossovers, sub wiring, SPL, wire & fuse) for quotes, texts, or install notes.